CNC machining is a marvelous technology that offers a range of possibilities for accurate parts, but your end-product is only as good as the design you set out with. There are some major considerations one has to make when developing any machined part, taking into account its full geometry.

There are a thousand reasons why you might want to add text to a part. For an item of self-assembly furniture, text may be needed to explain how one part slots into another. For an electronic part, text can provide crucial safety instructions that are required by law. Other components simply display...

Whether you’re making sheet metal, injection molded, or CNC machined parts, threads are a simple way to facilitate assembly of multiple components. Over many decades of manufacturing, threads have become standardized, so components made by different manufacturers can still be joined together with s...

Living hinges are a simple and cost-effective way of incorporating flexure bearings into plastic objects like containers and food packaging. While most hinges typically require at least two separate components, a living hinge is made from the same material as the two sections it connects. This artic...

Whatever your line of work, physical prototypes are an important part of product development, bridging the gap between ideas and production. Prototypes can be used to assess the physical performance of a part, to pitch ideas to potential investors and to provide proof of concept. In some ways, they’...

Like any other manufacturing process, CNC milling requires the careful application of design for manufacturing (DfM) principles. Although CNC mills — and 5-axis machining centers to an even greater extent — can produce a wide range of parts in a variety of metals and plastics, there are certain de...